DUAL TYPE
RDVA Series
Vacuum and atmospheric dispensing in one flexible platform for advanced dosing applications.
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RESIN DISPENSING / FOR CHALLENGING APPLICATIONS
RESIN
RESIN
DISPENSING
RDVA Series offers automatic degassing, proportioning, mixing and high-precision dosing of two-component resins such as epoxy, polyurethane and silicone in a controlled both vacuum & atmospheric environment.
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STAND-ALONE PLATFORMS
Discover the right dosing platform for your process.
From dual-type vacuum & atmospheric dispensing to dedicated vacuum or atmospheric production platforms, REMATO offers scalable resin dosing systems tailored to material, product and process requirements.
VACUUM PLATFORM
RDV Series
Dedicated vacuum resin dosing for applications that require air-free impregnation and maximum process stability.
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ATMOSPHERIC PLATFORM
RDA Series
Compact atmospheric resin dosing machine for accurate, repeatable dispensing in everyday production environments.
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RESIN PROCESS TECHNOLOGY
Complete process control from material preparation to final dosing, ensuring highly accurate, stable and repeatable results for demanding applications.
PREPARATION
SYSTEM
The correct preparation of materials is the prior condition, which directly affects the quality of the reactive mixture.
Complete vacuuming technology from preparation till dosing ensures avoiding air bubbles. Tanks are kept under vacuum while dosing for high quality requirement needed products like ignition coils.
- Vacuum sensitivity ±0.1 mbar
- Temperature-controlled tank design
- Thin-film degassing
- Electronic vacuum pressure control
- Tank level and foam sensors to prevent overflow
MIXING
SYSTEM
A static mixer is a precision engineered device for the continous mixing of fluid materials.
Thanks to hybrid mixing technology, the dynamic rotational movement applied to these panels ensures optimum reactive mixing at precise mixing ratios for challenging chemicals.
- Continuous fluid mixing
- Dynamic rotational movement
- Homogenization without dead space
- Temperature-controlled design
- Stable results at different mixing ratios
DOSING
SYSTEM
REMATO's dosing pumps are extremely wear-resistant and maintenance-free even with abrasive resins.
They deliver precise dosing even at the smallest quantities. The production of the correct reactive mixture requires very precise dosing.
- Servo-controlled resin flow
- Adjustable mixing ratio, quantity and speed
- Real-time pressure and temperature monitoring
- Precise synchronized pump movement
- Multiple dispensing points per program
Vacuum resin dosing technology
REMATO’S FAULTLESS RESULTS
REMATO’S FAULTLESS RESULTS
ARE UNDER MICROSCOPE
REMATO vacuum resin dosing machines drive resin into every cavity, corner and hidden internal gap. Scroll through the story to follow the ignition coil from its full product state to the sectioned view, then into a microscopic confirmation of complete impregnation.
1 Product states
2 Sectioned view
3 Microscopic confirmation
1
From product to proof
The ignition coil is shown in three states: before dosing, after resin dosing and after sectioning.
2
Section reveals the fill
The cut surface exposes how resin reaches the inner geometry, covering corners, edges and hidden spaces.
3
Microscope level verification
The final close-up confirms full impregnation between the individual windings down to the smallest gaps.
FULLY AUTOMATED LINE PLATFORMRDL Series
RDL Series
Automation Line
From individual resin processes to complete automation. RDL Series integrates preheating, dispensing and curing into one scalable production concept.
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