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REMATO RWAL Series fully automatic winding line
COIL SOLUTIONS / AUTOMATION LINE

RWALFULLY AUTOMATIC WINDING LINE

From component feeding to finished-part handling: one integrated production architecture engineered around your coil, process sequence and required output.

ONE LINE. ONE CONTROLLED PROCESS.

WINDING IS ONLY ONE STEP.

RWAL connects the complete manufacturing sequence around the winding process into one coordinated production line.

Parts can be automatically fed, transferred to the winding spindles, wound, contacted, inspected, tested, assembled and discharged according to the product requirements.

Each RWAL line is developed as a customer-specific system. Mechanical design, tooling, transfer logic, controls and process stations are engineered together to create a continuous, controlled production flow.
TYPICAL PROCESS ARCHITECTURE

PART IN.
FINISHED PART OUT.

The exact station sequence is configured around the component. Processes can be added, removed or rearranged according to the manufacturing requirement.

01

Automatic Feeding

Orientation and controlled supply of components.

02

Transfer

Indexed pallets move and position products at spindle level.

03

Coil Winding

Servo-controlled winding configured for product geometry and recipe.

04

Contacting

Soldering, welding or application-specific electrical contacting.

05

Inspection & Test

Electrical testing, vision inspection and process verification.

06

Assembly & Output

Final assembly, unloading, palletizing or downstream transfer.

Complete REMATO RWAL production line
INTELLIGENT PRODUCT FLOW

TRANSFER BUILT AROUND THE SPINDLES.

Wide indexed transfer pallets carry products through the complete line and position them directly at the working height of winding and downstream stations. The product remains controlled from one process to the next, reducing manual handling and connecting individual stations into one production system.

ENGINEERED AS A COMPLETE SYSTEM

AUTOMATION WITHOUT
BREAKING THE PROCESS.

01 / MODULAR

Scalable architecture

Stations are configured around the required sequence and can be engineered for future expansion.

02 / CONTROL

Central line control

Recipes, station status, alarms and production logic are coordinated through one automation concept.

03 / QUALITY

Inline verification

Testing and vision can be integrated at critical points in the manufacturing flow.

04 / CUSTOM

Product-specific tooling

Spindles, fixtures, transfer pallets and handling units are designed around the actual component.

REMATO ENGINEERING

FROM PROCESS STUDY TO PRODUCTION LINE.

Every RWAL project starts with the product and its manufacturing sequence. We evaluate winding feasibility, handling, cycle logic, station interfaces and quality requirements before defining the final machine architecture.

360°PROCESS INTEGRATION
1COORDINATED LINE
100%APPLICATION-SPECIFIC
24/7PRODUCTION CONCEPT

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